Slant CNC lathe-106/108/208
Fitur
Kinerja Desain Turret
Struktur sumbu Y positif terintegrasi kaku banget, tugas abot, lan nduweni kinerja sing luwih apik tinimbang sumbu Y interpolasi.
· Proses kontur bidang sing luwih alus lan luwih alus
· Luwih gampang ngolah permukaan lan kontur sing mlengkung senyawa
Dibandhingake karo "interpolasi Y", "Y positif" nduweni kaluwihan sing jelas ing panggilingan pesawat. Gerakan sumbu Y "positif Y" jejeg sumbu X lan minangka gerakan sumbu tunggal. Gerakan sumbu Y "interpolasi Y" yaiku interpolasi garis lurus liwat gerakan sumbu X lan sumbu Y bebarengan. Dibandhingake karo "Y positif" kanggo flatness saka bidang panggilingan, "positif Y" sumbu Processing temenan padhang lan Gamelan.
Direct Drive Sinkron Electric Spindle
Kaku dhuwur, torsi dhuwur, efisiensi sing luwih dhuwur, rampung sing luwih apik, indeksasi sing luwih tepat.
Kabeh bagean mesin utama digawe saka wesi HT300 kanthi kapasitas nyerep kejut sing kuwat banget.
Fitur alat mesin kanthi spindle listrik langsung
●Encoder incremental ring magnetik (sinus lan kosinus) akurasi posisi: 20 detik busur,
Akurasi indeksasi sumbu C: 40 detik busur
●Kacepetan respon wiwitan-mandeg cepet, ngirit wektu alat mesin lan kanthi efektif ningkatake kapasitas produksi
● Beban pemotongan cilik, irit energi lan irit daya, proteksi alat mesin sing luwih apik lan umur layanan sing luwih dawa
●Efektif ngilangke geter kumparan, efek wawas apik, Rampung apik, lan nambah Rampung lumahing workpieces
(Kaluwihan ngowahi tinimbang grinding, hard ngowahi katon, lumahing roughness Ra 0.2μm)
· Motor spindle dilengkapi sistem cooling kanggo nyuda pengaruh pamindahan termal lan mesthekake yen spindle terus bisa digunakake ing suhu konstan.
(Akurasi runout ujung irung ana ing 0.002mm, njamin akurasi sing luwih stabil)
· Mburi-dipasang langsung-drive spindle sinkron, instalasi luwih trep lan pangopènan
· A2-5: 7016AC-ngarep loro mburi loro
· A2-6: ngarep NN3020+100BAR10S, mburi NN3018
A2-8: ngarep NN3024+BT022B*2, mburi NN3022
Base wesi cast heavy-tugas lan komponen
Kabeh casting dioptimalake nggunakake analisis unsur terhingga (FEA) kanggo nyuda distorsi lan kapasitas panyerepan kejut. Casting saka seri utama saka lathes dikiataken karo iga kanggo nambah rigidity lan stabilitas termal. Kompak lan simetris headstock lan tailstock castings luwih nambah rigidity lan mesthekake akurasi posisi dhuwur lan repeatability.
Spesifikasi Teknis
| Item | jeneng | Unit | 106 | 108 | 106M | 108M | 106MY | 108 MY |
| Lelungan | Maks. diameteripun rotasi amben | mm | Φ600 | Φ600 | Φ600 | Φ600 | Φ660 | Φ660 |
| Maks. diameteripun mesin | mm | Φ380 | Φ380 | Φ310 | Φ310 | Φ330 | Φ330 | |
| Maks. diameteripun rotasi ing wadhah alat | mm | Φ200 | Φ200 | Φ200 | Φ200 | Φ350 | Φ350 | |
| Maks. dawa Processing | mm | 380 | 370 | 340 | 320 | 240 | 210 | |
| Jarak antarane rong pusat | mm | 450 | 450 | 450 | 450 | 450 | 450 | |
| Spindle silinder Chuck | irung spindle | ASA | A2-5 | A2-6 | A2-5 | A2-6 | A2-5 | A2-6 |
| Silinder hidrolik / chuck | inch | 6'' | 8'' | 6'' | 8'' | 6'' | 8'' | |
| Spindle liwat diameteripun bolongan | mm | Φ56 | Φ79/66 | Φ56 | Φ79/66 | Φ66 | Φ79/66 | |
| Maks. rod liwat diameteripun bolongan | mm | Φ46 | Φ65/52 | Φ46 | Φ65/52 | Φ45 | Φ65/52 | |
| Spindle Max. kacepetan | rpm | 5500 | 4300/ 4500 | 5500 | 4300 | 5500 | 4300 | |
| Daya motor spindle | kw | 17.5 | 11/15 (18/22) | 17.5 | 18/22 | 17.5 | 18/22 | |
| Torsi motor spindle | Nm | 62-125 | 91-227 (73/165) | 62-125 | 91-227 | 62-125 | 91-227 | |
| Parameter feed sumbu X/ZN/S | daya motor X | kw | 1.8 | 1.8 | 1.8 | 1.8 | 1.8 | 1.8 |
| Y daya motor | kw | - | - | - | - | 1.2 | 1.2 | |
| Z daya motor | kw | 1.8 | 1.8 | 1.8 | 1.8 | 1.8 | 1.8 | |
| Perjalanan sumbu X | mm | 207 | 207 | 200 | 200 | 210 | 210 | |
| lelungan Y sumbu | mm | - | - | - | - | 90±45 | 90±45 | |
| lelungan sumbu Z | mm | 433 | 422 | 420 | 400 | 320 | 290 | |
| Spesifikasi rel sumbu X/Z | spek | 35 rol | 35 rol | 35 rol | 35 rol | 35 rol | 35 rol | |
| Spesifikasi rel sumbu Y | spek | - | - | - | - | 25 rol | 25 rol | |
| X axis cepet obah | Mm/min | 30 | 30 | 30 | 30 | 24 | 24 | |
| Y sumbu obah cepet | Mm/min | - | - | - | - | 8 | 8 | |
| Z sumbu obah cepet | Mm/min | 30 | 30 | 30 | 30 | 24 | 24 | |
| Daya servo Parameter Turret | Tipe power turret | / | Servo turret | Servo turret | BMT45 | BMT45 | BMT45 | BMT45 |
| Stasiun alat | / | 12T | 12T | 12T | 12T | 12T | 12T | |
| M daya motor | kw | - | - | 5.5 | 5.5 | 5.5 | 5.5 | |
| Torsi motor sumbu M | Nm | - | - | 35 | 35 | 35 | 35 | |
| Kepala daya Max. kacepetan | rpm | - | - | 6000 | 6000 | 6000 | 6000 | |
| Spesifikasi tool holder diameter luar | mm | 25*25 | 25*25 | 20*20 | 25*25 | 25*25 | 25*25 | |
| Spesifikasi tool holder diameter dalam | mm | Φ40 | Φ40 | Φ40 | Φ40 | Φ40 | Φ40 | |
| Wektu ganti alat sing cedhak | sek | 0.15 | 0.15 | 0.15 | 0.15 | 0.15 | 0.15 | |
| Akurasi posisi | / | ± 2” | ± 2” | ± 2” | ± 2” | ± 2” | ± 2” | |
| Baleni akurasi posisi | / | ± 1” | ± 1” | ± 1” | ± 1” | ± 1” | ± 1” | |
| Parameter tailstock | Tailstock hidrolik sing bisa diprogram | / | Program hidrolik tailstock | Program hidrolik tailstock | Program hidrolik tailstock | Program hidrolik tailstock | Program hidrolik tailstock | Program hidrolik tailstock |
| Tailstock Max. lelungan | mm | 360 | 360 | 360 | 360 | 360 | 360 | |
| Diameter lengan | mm | Φ80 | Φ80 | Φ80 | Φ80 | Φ80 | Φ80 | |
| Lelungan lengan | mm | 100 | 100 | 100 | 100 | 100 | 100 | |
| Lengan lancip | / | MT4# | MT4# | MT4# | MT4# | MT4# | MT4# | |
| ukuran | Dimensi sakabèhé | m | 2200*2000*1800 | 2400*2000*1800 | 2200*2000*1800 | 2400*2000*1900 | 2200*2000*1800 | 2400*2000*1900 |
| Bobot mesin kira-kira. | kg | 3600 | 3700 | 3700 | 3800 | 3800 | 3800 | |
| Liyane | Ngilangi volume tank cairan | L | 150 | 150 | 150 | 150 | 150 | 150 |
| Daya pompa banyu cooling | kw | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | |
| Volume kothak unit hidrolik | L | 40 | 40 | 40 | 40 | 40 | 40 | |
| Daya motor pompa lenga hidrolik | kw | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | |
| Volume tangki lenga pelumas | L | 2 | 2 | 2 | 2 | 2 | 2 | |
| Daya motor pompa pelumasan otomatis | kw | 50 | 50 | 50 | 50 | 50 | 50 |
| Item | jeneng | Unit | 208 | 208M | 208MS | 208 MY | 208MSY |
| Lelungan | Maks. diameteripun rotasi amben | mm | Φ620 | Φ620 | Φ680 | Φ700 | Φ700 |
| Maks. diameteripun mesin | mm | Φ510 | Φ510 | Φ370 | Φ420 | Φ300 | |
| Maks. diameteripun rotasi ing wadhah alat | mm | Φ300 | Φ300 | Φ300 | Φ300 | Φ300 | |
| Maks. dawa Processing | mm | 520 | 420 | 420 | 360 | 400 | |
| Jarak antarane rong pusat | mm | 600 | 600 | - | 600 | - | |
| kumparan silinder Chuck | irung spindle | ASA | A2-6 | A2-6 | A2-6 | A2-6 | A2-6 |
| Silinder hidrolik / chuck | inch | 8'' | 8'' | 8'' | 8'' | 8'' | |
| Spindle liwat diameteripun bolongan | mm | Φ79/66 | Φ79/66 | Φ79/66 | Φ79/66 | Φ79/66 | |
| Maks. rod liwat diameteripun bolongan | mm | Φ65/52 | Φ65/52 | Φ65/52 | Φ65/52 | Φ65/52 | |
| Spindle Max. kacepetan | rpm | 4000/4300 | 4300 | 4300 | 4300 | 4300 | |
| Daya motor spindle | kw | 18/22(11/15) | 18/22 | 18/22 | 18/22 | 18/22 | |
| Torsi motor spindle | Nm | 91-227 (73/165) | 91-227 (73/165) | 91-227 | 91-227 | 91-227 | |
| Sub-spindle silinder Chuck
| sub-irung spindle | ASA | - | - | A2-5 | - | A2-5 |
| sub-Silinder hidrolik / chuck | inch | - | - | 6” | - | 6” | |
| sub-Spindle liwat diameteripun bolongan | mm | - | - | Φ56 | - | Φ56 | |
| sub-Maks. rod liwat diameteripun bolongan | mm | - | - | Φ46 | - | Φ46 | |
| sub-Spindle Max. kacepetan | rpm | - | - | 5500 | - | 5500 | |
| sub-Daya motor spindle | kw | - | - | 17.5 | - | 17.5 | |
| Parameter feed sumbu X/ZN/S | daya motor X | kw | 3.0 | 3.0 | 2.5 | 2.5 | 2.5 |
| Y daya motor | kw | - | - | - | 1.2 | 1.2 | |
| Z daya motor | kw | 3.0 | 3.0 | 2.5 | 2.5 | 2.5 | |
| Sdaya motor | Kw | - | - | 1.2 | - | 1.2 | |
| Xlelungan sumbu | mm | 272 | 216 | 236 | 262 | 204 | |
| Ylelungan sumbu | mm | - | - | - | 100±50 | 100±50 | |
| Zlelungan sumbu | mm | 570 | 500 | 510 | 450 | 492 | |
| Spesifikasi rel sumbu X/Z | spek | 35 rol | 35 rol | 35 rol | 35 rol | 35 rol | |
| Spesifikasi rel sumbu Y | spek | - | - | 25 rol | 25 rol | 25 rol | |
| S axis travel | mm | - | - | 600 | - | 600 | |
| Xgerakane cepet sumbu | Mm/min | 20 | 20 | 20 | 20 | 20 | |
| Zgerakane cepet sumbu | Mm/min | 20 | 20 | 20 | 20 | 20 | |
| Ygerakane cepet sumbu | Mm/min | - | - | - | 8 | 8 | |
| Sgerakane cepet sumbu | Mm/min | - | - | 24 | - | 24 | |
| Daya servo Parameter Turret | Tipe power turret | / | Servo turret | BMT55 | BMT55 | BMT55 | BMT55 |
| Stasiun alat | / | 12T | 12T | 12T | 12T | 12T | |
| M daya motor | kw | - | 5.5 | 5.5 | 5.5 | 5.5 | |
| Torsi motor sumbu M | Nm | - | 35 | 35 | 35 | 35 | |
| Kepala daya Max. kacepetan | rpm | - | 6000 | 6000 | 6000 | 6000 | |
| Spesifikasi tool holder diameter luar | mm | 25*25 | 25*25 | 25*25 | 25*25 | 25*25 | |
| Spesifikasi tool holder diameter dalam | mm | Φ40 | Φ40 | Φ40 | Φ40 | Φ40 | |
| Wektu ganti alat sing cedhak | sek | 0.15 | 0.15 | 0.15 | 0.15 | 0.15 | |
| Akurasi posisi | / | ± 2” | ± 2” | ± 2” | ± 2” | ± 2” | |
| Baleni akurasi posisi | / | ± 1” | ± 1” | ± 1” | ± 1” | ± 1” | |
| Parameter tailstock | Tailstock hidrolik sing bisa diprogram | / | Program hidrolik tailstock | Program hidrolik tailstock | - | Program hidrolik tailstock | - |
| Tailstock Max. lelungan | mm | 440 | 440 | - | 440 | ||
| Diameter lengan | mm | Φ100 | Φ100 | - | Φ100 | ||
| Lelungan lengan | mm | 100 | 100 | - | 100 | ||
| Lengan lancip | / | MT#5 | MT#5 | - | MT#5 | ||
| ukuran | Dimensi sakabèhé | m | 2600*2100*1800 | 2600*2100*1800 | 2800*2100*1800 | 2700*2400*1800 | 2700*2400*2000 |
| Bobot mesin kira-kira. | kg | 5000 | 5200 | 5900 | 5200 | 5300 | |
| Liyane | Ngilangi volume tank cairan | L | 150 | 150 | 150 | 150 | 150 |
| Daya pompa banyu cooling | kw | 0.75 | 0.75 | 0.75 | 0.75 | 0.75 | |
| Volume kothak unit hidrolik | L | 40 | 40 | 40 | 40 | 40 | |
| Daya motor pompa lenga hidrolik | kw | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 | |
| Volume tangki lenga pelumas | L | 2 | 2 | 2 | 2 | 2 | |
| Daya motor pompa pelumasan otomatis | kw | 50 | 50 | 50 | 50 | 50 |
Intro Konfigurasi
Luwih gampang digunakake lan luwih kuat
●Fly nganyari desain
● Dilengkapi teknologi CNC lan servo paling anyar saka FANUC
●Standardized karo fungsi pribadi
● Kapasitas memori sing ditambahi
Nyegah downtime mesin dadakan liwat pangopènan preventif
●Fungsi prediksi kesalahan kaya
Gampang nemokake lokasi kesalahan lan nyepetake wektu pemulihan
●Fungsi diagnosis/pangopènan
Kinerja pangolahan sing dhuwur
Singkat wektu siklus
● Teknologi pangolahan efisiensi dhuwur
Entuk pangolahan sing bermutu
Teknologi pangolahan alus lumahing
● Fungsi diagnosis/pangopènan
Tingkat operasi dhuwur
Tansah ndhukung macem-macem operasi ing situs Processing
●FANUC CNC Controller
Layar pribadi luwih gampang digunakake
●Fungsi pribadi standar
● Dhukungan kanggo macem-macem jaringan ing situs
THKBkabehSpunggawa
· Kelas C3, nggunakake sekrup bal kanthi tliti dhuwur, kanthi pre-loading nut lan perawatan pre-tensioning screw kanggo ngilangake backlash lan elongation kenaikan suhu, nuduhake posisi sing apik lan akurasi repeatability.
· Servo motor drive langsung kanggo nyuda backlash kesalahan.
THK Roller Linear Guide
· Kelas P ultra-high rigidity SRG presisi kelas, guide linear nul reresik, busur nglereni, bevel cutting, permukaan tekstur relatif seragam. Cocog kanggo operasi kacepetan dhuwur, nyuda tenaga jaran nyopir sing dibutuhake kanggo alat mesin.
· Rolling tinimbang ngusapake, mundhut gesekan cilik, respon sensitif, akurasi posisi dhuwur. Bisa metokake beban ing arah obah ing wektu sing padha, lan lumahing kontak trek isih ing kontak multi-titik sak mbukak, lan rigidity nglereni ora bakal suda.
· Gampang kanggo ngumpul, interchangeability kuwat, lan struktur lubrication prasaja; jumlah nyandhang cilik banget lan urip layanan dawa.
SKF bantalan / mesin oiling
· Pelumas otomatis nyukupi kabutuhan macem-macem aplikasi, cocog kanggo macem-macem kahanan kerja, produk sing dipercaya, panggunaan fleksibel.
· Nyukupi kabutuhan pelumas bantalan ing suhu dhuwur, geter sing kuwat lan lingkungan sing mbebayani.
Saben titik pelumasan nggunakake distributor proporsi volumetrik kanggo ngontrol jumlah pelumasan, lan mesin kasebut bisa dikontrol dening PLC kanggo nyedhiyakake lenga kanthi akurat.
