GM5X-E 5-sumbu CNC Mesin Grinding

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Diagram struktur utama mesin

Ruang lingkup aplikasi

Mesin iki mrodhuksi pemotong panggilingan pungkasan lan pengeboran, cocok kanggo pangolahan paduan hard lan bahan baja kacepetan dhuwur.

Manufaktur alat lan siklus regrinding

Cutter panggilingan pungkasan standar: slotting, Processing shovel bali, Ngarep sudhut mecah, pinggiran ngisor mecah, Digitalize, Regrinding.

Pengeboran standar: slotting, Suda diameteripun njaba, Ngarep sudhut mecah, digitalize, Regrinding.

1. Spesifikasi teknis

№	Isi	Syarat	Nomer	Unit
1.1	Ukuran benda kerja
1.1.1	Dawane clamping	≤	300	mm
1.1.2	Diameter clamping	antarane	2-20	mm
1.1.3	Dawane grinding	≤	180	mm
1.1.4	diameteripun grinding	antarane	2-12	mm
1.2	Grinding Spindle
1.2.1	Jinis drive	Akurat	drive langsung	-
1.2.2	daya	daya dirating	7.1	kW
1.2.3	adhem	Akurat	Minyak digawe adhem	-
1.2.4	Kontrol kacepetan saka grinding wheel	Akurat	Stepless-kacepetan	-
1.2.5	Kacepetan	antarane	0-10000	rpm
1.2.6	Jumlah spindle grinding kepala	Akurat	2	pcs
1.3	Roda nggiling
1.3.1	Dhiameter	≤	150	mm
1.3.2	Jumlah maksimum gembong mecah saben kumparan	≤	4	pcs
1.3.3	Grinding wheel diameteripun kumparan	Akurat	25	mm
1.3.4	Program pasokan coolant sing dikontrol	Akurat	ya wis	-
1.3.5	Jumlah nozzles coolant	≥	3	pcs
1.4	Sistem clamping benda kerja
1.4.1	Sistem clamping	Akurat	Hidrolik, otomatis	-
1.4.2	Clamping collet	Akurat	SCHAUBLIN W20	-
1.4.3	Jinis drive	Akurat	drive langsung	-
1.5	Paramèter sumbu
1.5.1	Jinis	Akurat	linier	-
1.5.2	X-axis travel	≤	340	mm
1.5.3	travel Z-axis	≤	335	mm
1.5.4	lelungan Y-axis	≤	170	mm
1.5.5	Resolusi sumbu XYZ	Akurat	0.0001	mm
1.5.6	kacepetan sumbu XYZ	≤	15	m/min
1.5.7	lelungan A-axis	≤	360	gelar
1.5.8	Resolusi sumbu A	Akurat	0.0001	gelar
1.5.9	Kacepetan sumbu A	≤	500	rpm
1.5.10	travel B-sumbu	±	180	derajat
1.5.11	kacepetan sumbu B	≤	20	rpm
1.6	Sistem loading lan unloading
1.6.1	Sistem loading lan unloading	Akurat	Lengan robot tipe truss	-
1.6.2	Jumlah tray	Akurat	2	pcs
1.6.3	Loading lan unloading diameteripun workpiece otomatis	antarane	3-16	mm
1.6.4	Loading lan unloading otomatis dawa workpiece	≤	90	mm
1.6.5	Jumlah maksimum workpieces	≤	300	pcs
1.6.6	Piranti lunak	Akurat	ya wis	-
1.7	Komponen liyane
1.7.1	Kemampuan kanggo ndeteksi workpieces ing piranti mesin	Akurat	ya wis	-
1.7.2	Sistem pelumasan otomatis terpusat	Akurat	ya wis
1.7.3	Lampu sinyal triwarna	Akurat	ya wis	-
1.8	Opsional
1.8.1	Peralatan pamisahan kabut lenga	Akurat	Opsional	-
1.9	Kontrol
1.9.1	Sistem kontrol	Akurat	Newcon	-
1.9.2	Panel operasi	Akurat	Layar tutul	-
1.9.3	Sumbu kontrol digital	Akurat	ya wis	-
1.9.4	Tampilan warna	Akurat	ya wis	-
1.9.5	Ukuran Tampilan	Akurat	19	inch
1.10	Piranti lunak grinding modul
1.10.1	Pemotong panggilingan prasaja	Akurat	ya wis	-
1.10.2	Latihan prasaja	Akurat	ya wis	-
1.10.3	Mode deteksi otomatis probe	Akurat	ya wis	-
1.11	Parameter listrik peralatan
1.11.1	Tegangan	Akurat	380±10%	V
1.11.2	Frekuensi	Akurat	50±10%	Hz
1.11.3	daya	≤	25	KW
1.12	ukuran
1.12.1	dawa	≤	1 820	mm
1.12.2	Jembar	≤	2 650	mm
1.12.3	dhuwur	≤	2 300	mm
1.12.4	Kualitas	≤	4 300	kg

2. Dhaptar konfigurasi standar

№	Isi	Model	Merk		Nomer
2.1	Alat mesin
2.1.1	Konfigurasi sumbu X
2.1.1.1	- Batang sekrup	Customized	NSK		1 pcs
2.1.1.2	- Rel	1×MR25-A2-760-20-20-G2-V2+BRK+SOSPL	SCHNEEBERGER		2 pcs
2.1.2	Konfigurasi sumbu Y
2.1.2.1	- Batang sekrup	Customized	NSK		1 pcs
2.1.2.2	- Rel	1×MR35-C2-600-20-20-G2-V2+MRK	SCHNEEBERGER		2 pcs
2.1.3	Konfigurasi sumbu Z
2.1.3.1	- Batang sekrup	Customized	NSK		1 pcs
2.1.3.2	- Rel	1×MR25-A2-850-20-20-G2-V2+BRK+SOSPL	SCHNEEBERGER		2 pcs
2.1.4	Konfigurasi sumbu A
2.1.4.1	- Encoder sudut	ECN113	HEIDENHAIN		1 pcs
2.1.4.2	- Motor penggerak langsung	MSP-1000-2-002-158	HIWIN		1 pcs
2.1.5	B-axis turntable	Customized	GuTian		1 pcs
2.1.6	Magnet permanen pindho sirah spindle listrik	Dirating daya 7.1KW	Chuangyun		1 pc
2.1.7	Tiga sumbu truss manipulator	-	Chuangyun		1 pcs
2.1.8	nampan	148-LP-D4	Chuangyun		2 pcs
2.1.9	nampan	148-LP-D6	Chuangyun		2 pcs
2.1.10	nampan	148-LP-D8	Chuangyun		2 pcs
2.1.11	Klem rahang	D0.5-3.2 / D3.0-7.0 / D7-13	Chuangyun		1 set
2.1.12	Dhuwur tliti V-blok	(3-5)	Chuangyun		1 pcs
2.1.13	Dhuwur tliti V-blok	(5-7)	Chuangyun		1 pcs
2.1.14	Dhuwur tliti V-blok	(6-12)	Chuangyun		1 pcs
2.1.15	Collet	D4W20 (80-00004)	SCHAUBLIN		1 pcs
2.1.16	Probe	TS150	HEIDENHAIN		1 pcs
2.1.17	Grinding wheel rod (panjang)	119×∅31.75×∅96mm	Chuangyun		1 pcs
2.1.18	Grinding wheel rod (singkat)	87×∅31.75×∅96mm	Chuangyun		1 pcs
2.1.19	AC	-	YUED		1 pcs
2.1.20	Lampu sinyal triwarna	DC24V	Schneider		1 pcs
2.1.21	Flowmeter	SI5000	IFM		1 pcs
2.1.22	Drive sumber daya tartamtu	15KW	NEWCOM		1 pcs
2.1.23	Klompok katup elektromagnetik	M4GE280R-CX-E20D-5-3	CKD		1 set
2.1.24	X, Y, Z-axis sistem pelumasan otomatis	-	Taiwan		1 set
2.2	konfigurasi sistem CNC
2.2.1	BOXPC	IMPC00S/P1	Newcon		1 pcs
2.2.2	Filter daya	AGOFIL024A	Newcon		1 pcs
2.2.3	Filter daya	AGOFIL001S	Newcon		1 pcs
2.2.4	Resistance	AGORES008	Newcon		1 pcs
2.2.5	Sistem sumber daya utama	MDLL3015N00AN0I	Newcon		1 pcs
2.2.6	Servo driver	MDLUX021B1CAN0I	Newcon		4 bêsik
2.2.7	B-axis servo motor	ZLS1002-H60-D3M1-NNSB-D16E40	Newcon		1 pcs
2.2.8	Motor sumbu A	MSP-1000-2-002-158	HIWIN		1 pcs
2.2.9	Y-axis servo motor	ZLS1454-H30-DCM1-SNSB-D24E50	Newcon		1 pcs
2.2.10	Motor servo sumbu X/Z	ZLS1153-H30-D3M1-NNSB-D19E40	Newcon		2 pcs
2.2.11	U/W sumbu servo driver	ZLS0754-H60-D2M1-SNSB-D14E30	Newcon		2 pcs
2.2.12	Motor servo sumbu V	ZLS0754-H60-D2M1-SNSB-D14E30	Newcon		1 pcs
2.2.13	pasangan	EX-1100	Newcon		1 pcs
2.2.14	Input	EX-210H	Newcon		2 pcs
2.2.15	Output	EX-310H	Newcon		2 pcs
2.2.16	Modul input analog	EX-4054	Newcon		1 pcs
2.2.17	Terminator	EX-TRE01	Newcon		1 pcs
2.2.18	Panel operasi	IMOP4106/H	Newcon		1 pcs
2.2.19	NCK	IM8+	Newcon		1 pcs
2.2.20	NCK	IMSO100006	Newcon		1 pcs
2.2.21	NCK	IMSO100008	Newcon		1 pcs
2.2.22	NCK	IMSO100012	Newcon		1 pcs
2.2.23	NCK	IMPA100586	Newcon		1 pcs
2.2.24	NCK	IMSO100373	Newcon		1 pcs
2.2.25	NCK	IMSO100375	Newcon		1 pcs
2.2.26	NCK	IMSO100335	Newcon		1 pcs
2.2.27	NCK	IMSO100519	Newcon		1 pcs
2.2.28	NCK	IMSO100392	Newcon		1 pcs
2.2.29	NCK	IMSO100331	Newcon		1 pcs
2.2.30	NCK	IMSO100535	Newcon		1 pcs
2.2.31	NCK	IMSO100520	Newcon		1 pcs
2.2.32	NCK	IMSO100560	Newcon		1 pcs
2.3	Konfigurasi standar piranti lunak grinding
2.3.1	Pemotong penggilingan sederhana			Chuangyun dikembangake dhewe		1 pcs
2.3.2	Pengeboran prasaja			Chuangyun dikembangake dhewe		1 pcs
2.3.3	Priksa tabrakan 3D kanthi simulasi mesin 3D			Chuangyun dikembangake dhewe		1 pcs
2.3.4	Simulasi alat 3D			Chuangyun dikembangake dhewe		1 pcs
2.3.5	Deteksi otomatis probe			Chuangyun dikembangake dhewe		1 pcs