E30 CNC Cylindrical Grinding Machine Kanggo Cutter Tools
Diagram struktur utama mesin
Ruang lingkup aplikasi
Range aplikasi: pemotong panggilingan, bor bit, reamer lan macem-macem pangolahan bagean tliti dhuwur.
Kisaran pangolahan: kisaran diameter produk olahan: Φ3～Φ20mm, kisaran dawa produk olahan: 120mm (otomatis), 330mm (manual).
Karakteristik Processing: mecah simultaneous saka nggoleki lan coarse pindho gembong mecah, siji-wektu Processing lan mbentuk.
Pambuka mesin
1. Struktur bed:
2. Lembaran logam kabeh mesin: kabeh mesin nduweni struktur sing lengkap, lan pigura utama dipisahake saka tutup njaba supaya ora geter.
3. Sistem kontrol: NEWCON
4. Prinsip trimming:
• X-sumbu (coarse grinding wheel mechanism): éling gerakan reciprocating saka coarse grinding wheel ing arah X-axis;
• V-sumbu (mekanisme wheel grinding nggoleki): éling gerakan reciprocating saka nggoleki wheel mecah ing arah V-sumbu;
• sumbu Y (mekanisme feed sumbu-Y): mujudake gerakan reciprocating saka meja kerja ing arah sumbu Y;
• sumbu C (mekanisme rotasi sirah kerja): mujudake gerakan rotary saka sirah kerja ing arah sumbu C :;
• sumbu UL, sumbu VL lan sumbu WL (mekanisme pick-and-place manipulator): nyadari gerakan reciprocating saka manipulator ing arah horisontal lan vertikal;
• Pandhuan wheel lan V-block support: Auxiliary kanggo completion saka mesin.
1. Bagian obah: sumbu X, sumbu V, sumbu Y, sumbu WL, sumbu UL, sumbu VL, mekanisme roda panuntun, mekanisme lengen, mekanisme penyesuaian histeresis
2. Workpiece kumparan: Chuangyun kumparan poto-digawe
3. Grinding spindle: Xiamen Tungsten Motor
4. Lubrication saka kabèh mesin: penthil lenga dilindhungi undhang-undhang kanggo saben sumbu lan lubricated ajeg
5. cara dipakani: telung sumbu manipulator dipakani
Spesifikasi teknis
| metode kontrol | Tombol njaba, layar tutul | |
| Metode tampilan | Layar tutul, lampu peringatan | |
| metode pendinginan | Cooler lenga | |
| cara transfer | Hydraulic, pneumatic, motor servo | |
| sumber daya | AC 3×380V, 50Hz | |
| Daya total maksimum | 25KW | |
| ukuran | 2152 × 1838 × 2614 mm | |
| bobot reged | 3050 kg | |
| Tekanan oli pendingin | 0,6 ~ 0,8 MPa | |
| tekanan barometrik | Total tekanan dalan: 5 ~ 6Bar | |
| Tekanan udara chuck: 2 ~ 3 Bar | ||
| Tekanan udara roda pemandu: 2 ~ 2.5Bar | ||
| Tekanan jalur udara Gripper: 1.5 ~ 4Bar | ||
| Tekanan udara lengan: 5 ~ 6 Bar | ||
| Tekanan udara pembersih skala optik: 0.6 ~ 0.7Bar | ||
| Parameter manipulator | ||
| UL sumbu | Lelungan | 450 mm |
| Repeatability | 0,02 mm | |
| kacepetan operasi maksimum | 15000mm / min | |
| VL sumbu | Lelungan | 100 mm |
| Repeatability | 0,02 mm | |
| kacepetan operasi maksimum | 15000mm / min | |
| WL sumbu | Lelungan | 540 mm |
| Repeatability | 0,02 mm | |
| kacepetan operasi maksimum | 15000mm / min | |
| Parameter sumbu pangolahan | ||
| Y sumbu | Lelungan | 350 mm |
| Akurasi Resolusi Minimal | 0,0001 mm | |
| Sumbu X | Lelungan | 35 mm |
| Akurasi Resolusi Minimal | 0,0001 mm | |
| sumbu V | Lelungan | 35 mm |
| Akurasi Resolusi Minimal | 0,0001 mm | |
| Roda panuntun | Akurasi rotasi: | ≤0.010mm |
| Kepala kerja (sumbu C) | Daya Motor | 1,57 Kw |
| Kacepetan puteran | ≤2000rpm | |
| Akurasi runout | ≤0.002mm | |
| resolusi minimal | 0.0001° | |
| Spindle roda gerinda kasar | Daya Motor | 8.5KW |
| Kacepetan puteran | ≤5000rpm | |
| Akurasi runout | ≤0.002mm | |
| imbangan dinamis | ≤G0.4 | |
| Fine grinding wheel spindle | Daya Motor | 1.4KW |
| Kacepetan puteran | ≤7950rpm | |
| Akurasi runout | ≤0.002mm | |
| imbangan dinamis | ≤G0.4 | |
| Paramèter mecah |
|
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| Model cuk | W20 | |
| Diameter roda gerinda kasar | Ø 250 mm | |
| diameteripun wheel grinding nggoleki | Ø 150 mm | |
| Workpiece Shank Diameter | Ø3-Ø12mm (otomatis) / Ø3-Ø20mm (manual) | |
| Workpiece Grinding Range | Ø 0,08 - Ø20 mm | |
| dawa workpiece | 120mm (otomatis) / 350mm (manual) | |
| Dawane pangolahan maksimum benda kerja | 330 mm | |
| Ngolah runout diameter njaba | ≤0.003mm | |
| Akurasi mesin dawa | ± 0,1 mm | |
| Akurasi mesin sudut | ≤0,3° | |
| Akurasi katon | ≤Ra0.4 (rampung grinding) | |
Dhaptar konfigurasi standar
| 10 | sistem CNC | NEWC0N | 1 |
| 20 | motor servo | NEWC0N | 8 |
| 30 | server Driver | NEWC0N | 4 |
| 40 | Panel operasi/roda tangan | NEWC0N | 1 |
| 50 | Modul kepala kerja presisi dhuwur | GESAC | 1 |
| 60 | Spindle listrik presisi dhuwur (1.4KW) | GESAC | 1 |
| 70 | Motor presisi dhuwur (7.1KW) | GESAC | 1 |
| 80 | Spindle Mekanik Presisi Tinggi | GESAC | 1 |
| 90 | Rel presisi | Schneeberger | 10 |
| 100 | Precision Crossed Roller Linear Way | Schneeberger | 4 |
| 110 | Precision Ball Meneng | NSK | 4 |
| 120 | Piranti lunak simulasi operasi lan pangolahan (prabédan langkah standar, bunder, lsp.) | GESAC | 1 |
| 130 | Inverter | GESAC | 1 |
| 140 | Inverter | GESAC | 1 |
| 150 | layar tutul | 19寸ELO | 1 |
| 160 | Piranti kunci lawang safety tool mesin | Jinzhong | 1 |
| 170 | sensor | Baumer | 3 |
| 180 | sensor aliran | Yifumen | 1 |
| 190 | Komponen listrik | Schneider | 1 |
| 200 | Komponen Pneumatik | CKD | 1 |
| 210 | Kawat lan Kabel | ComCab | 1 |
| 220 | AC rak | GESAC | 1 |
| 230 | Roda tekanan presisi Ø92x8 | GESAC | 1 |
| 240 | Roda tekanan presisi Ø92x15 | GESAC | 1 |
| 250 | Chuck W20 D4 | GESAC | 1 |
| 260 | Baki standar D4 | GESAC | 3 |
| 260 | Dhuwur tliti cocog V-block (3-6) * 10 | GESAC | 1 |
| 280 | Dhuwur presisi grinding wheel flange (jinis owah-owahan cepet) | GESAC | 2 |
| 290 | Set lengkap driji manipulator | GESAC | 1 |
Karakteristik mesin
7 CNC sumbu, 4 CNC sumbu digunakake ing wilayah Processing, kang bisa éling otomatis loading lan unloading, kumpulan produksi unmanned
Akurasi mesin lan efisiensi alat mesin
1. Runout radial saka workpiece ing 0.003mm;
2. Akurasi ukuran 2.0 dikontrol ing ± 0.005mm;
3. Roundness saka workpiece ing 0.003mm;
4. Kekasaran lumahing <Ra0.4;
